What are the drying methods of aerogel?
Hits: 179
img
Aerogel is a material with extremely high porosity and low density, widely used in fields such as thermal insulation, adsorption, and catalysis. The preparation process of aerogel typically involves three main steps: gel formation, solvent exchange, and drying. Drying is a crucial step in the preparation of aerogel, as improper drying methods can cause the gel structure to collapse, thereby losing its unique physical properties. Currently, the commonly used drying methods mainly include atmospheric drying and supercritical drying.
Atmospheric pressure drying method
Atmospheric pressure drying is carried out under normal atmospheric pressure, where the solvent is removed from the gel through natural evaporation or heating. This method is simple to operate and has low cost, but it is prone to causing shrinkage and collapse of the gel structure.
【Process】
Pre-treatment: Place the wet gel in an environment with appropriate temperature and humidity for slow drying to reduce shrinkage stress.
2. Drying: Gradually increase the temperature to allow the solvent to evaporate, typically carried out between room temperature and 100℃.
Advantages: Simple operation, no need for complex equipment, low cost, and suitable for large-scale industrial production.
Disadvantage: When the solvent evaporates under normal pressure, it generates a considerable capillary pressure, causing the gel network structure to collapse, resulting in a decrease in the specific surface area and porosity of the aerogel. Moreover, the drying process takes a long time and consumes a high amount of energy.
Supercritical drying method
Supercritical drying takes advantage of the feature that solvents have no surface tension in the supercritical state to remove the solvents from the gel, thus avoiding the damage to the gel structure caused by capillary pressure. The commonly used solvent is carbon dioxide, as it has a relatively low critical temperature (31.1℃) and critical pressure (7.38 MPa), and is inexpensive and non-toxic.
【Process】
Solvent exchange: Gradually replace the solvent in the gel (such as ethanol) with carbon dioxide.
2. Supercritical heating and pressurization: Place the gel containing carbon dioxide in a high-pressure container, heat it to the supercritical temperature and increase the pressure to the supercritical state.
3. Drying: Gradually reduce the pressure to allow carbon dioxide to escape in a supercritical state, thus completing the drying process.
Advantages: It can maintain the three-dimensional network structure of the gel, and the prepared aerogel has a high specific surface area and high porosity. The drying time is relatively short and the efficiency is high.
Disadvantages: High equipment requirements, needing a supercritical drying device that can withstand high pressure and high temperature, with relatively high costs. The operation is complex and strict control of temperature and pressure conditions is required.
Atmospheric drying and supercritical drying are the two main drying methods for preparing aerogels, each with its own advantages and disadvantages. The choice of drying method should be made based on a comprehensive consideration of specific application requirements, economic costs, and technical feasibility.