Home    Company News    Single-end hydroxyl silicone oil | Highly stable hydroxyl silicone oil

Single-end hydroxyl silicone oil | Highly stable hydroxyl silicone oil

Hits: 13 img

Single-end hydroxyl silicone oil is a special type of silicone oil with significant application value in organosilicon chemistry. Its molecular structure features an active hydroxyl group (-OH) at one end and an inert group (such as a methyl group) at the other. This asymmetric structure gives it unique chemical properties, making it irreplaceable in sealants, coatings, textile auxiliaries, medical materials, and other fields. Compared to traditional double-end hydroxyl silicone oils, single-end hydroxyl silicone oils, due to their closed molecular chain, exhibit greater stability, lower reactivity, and superior weather resistance, making them a key raw material for high-end organosilicon products.
**I. Chemical Properties and Synthesis of Single-End hydroxyl Silicone Oil**
The chemical structure of single-end hydroxyl silicone oils determines their performance advantages. The hydroxyl group, as an active group, can undergo condensation or addition reactions with isocyanates, epoxy groups, alkoxy groups, and other groups to achieve crosslinking and curing. The inert group at the other end effectively reduces intermolecular interactions, avoiding the risk of excessive crosslinking or gelation caused by the active groups at both ends of double-end hydroxyl silicone oils. This "one-end open, one-end closed" design makes single-hydroxyl silicone oils more stable during storage and allows for greater controllability of reactions.
The key technology for synthesizing single-hydroxyl silicone oils lies in precisely controlling the location of the hydroxyl group. Currently, two methods are primarily used in industry: First, through the hydrosilylation reaction, hydrogen-containing silicone oils are selectively reacted with allyl alcohol compounds under a platinum catalyst to produce single-hydroxyl silicone oils. Second, through the hydrolysis-condensation method, silane monomers with specific structures (such as methyldimethoxysilane) are hydrolyzed under acidic or alkaline conditions to retain the single-hydroxyl group by controlling the reaction conditions. The hydrosilylation method has become the mainstream process due to its mild reaction conditions and high product purity. For example, a well-known domestic silicone company (see the product page on iQiyicha) uses a high-efficiency platinum catalytic system that can increase hydroxyl conversion rates to over 98%, while maintaining byproduct content below 0.5%, significantly improving batch stability.

**II. Technological Breakthroughs and Application Scenarios for High-Stability Hydroxy Silicone Oils**
High stability is the core competitive advantage of single-hydroxyl silicone oils, which distinguishes them from conventional hydroxy silicone oils. Traditional hydroxyl silicone fluids are susceptible to self-condensation due to moisture, temperature, or metal ions, leading to increased viscosity and even curing failure. However, through molecular structure optimization (such as introducing long-chain alkyl groups to shield the hydroxyl groups) or the addition of stabilizers (such as chelating agents and antioxidants), single-end hydroxyl silicone fluids can withstand storage below 40°C for over 12 months without significant performance changes (see Chemical Encyclopedia data). This characteristic makes them particularly suitable for applications requiring stringent process stability requirements:
1. **Electronic Packaging Materials**: In applications such as LED packaging and chip coating, single-end hydroxyl silicone fluids serve as base polymers. The elastomers formed by reacting with crosslinkers must exhibit low stress, high and low temperature resistance (-50°C to 200°C), and low dielectric loss. A research institute (citing a case study from Baidu Baijiahao) demonstrated through comparative experiments that encapsulants using single-end hydroxyl silicone fluids maintained a transmittance of over 90% after aging at 85°C/85% RH for 1000 hours, significantly outperforming systems using double-end hydroxyl silicone fluids.
2. Medical Catheter Coatings: Hydroxyl silicone oils applied to medical device surfaces can improve biocompatibility, but traditional products are susceptible to coating shedding due to hydroxyl group migration. Single-ended hydroxyl silicone oils, through molecular design, anchor hydroxyl groups at the coating-substrate interface, reducing the number of free hydroxyl groups by over 50% (referring to clinical test data), significantly reducing the risk of clotting.
3. High-end Textile Finishes: In the processing of superhydrophobic fabrics, single-ended hydroxyl silicone oils react with hydroxyl groups on the fiber surface to form oriented siloxane chains, with the hydrophobic groups at the other end oriented outward, resulting in a contact angle exceeding 150°. Test reports from a domestic textile auxiliaries manufacturer (iQiCha product information) show that treated fabrics maintain a water repellency rating of 4 after 50 washes and exhibit a softer feel than fluorine-based finishes.

III. Industry Development Trends and Technological Challenges
With theupgrading of industries such as new energy and biomedicine, market demand for functionalized single-ended hydroxyl silicone oils is becoming increasingly prominent. Current cutting-edge research directions include:
Functional Modification: Developing derivatives with adhesive, antimicrobial, or conductive properties through the synergistic effects of hydroxyl groups and other functional groups (such as amino and epoxy groups). For example, a patented technology (cited from the Chemistry Encyclopedia) combines single-terminal hydroxyl silicone oil with quaternary ammonium salts to produce an antimicrobial coating with a 99.6% kill rate against E. coli.
Green Process Innovation: Traditional synthesis involves high-cost platinum catalysts and the risk of heavy metal residues. Recently developed non-metallic catalytic systems (such as Lewis acid-ionic liquid composite catalysts) can reduce reaction temperatures to below 80°C and enable catalysts to be recycled more than 10 times without loss of activity.
However, technical bottlenecks remain. Precisely controlling molecular weight distribution (PDI < 1.2) to prevent migration of low-molecular-weight components and developing more efficient hydroxyl protection/deprotection strategies to extend shelf life remain pressing challenges for the industry. Furthermore, imported high-end products (such as Japan's Shin-Etsu's KF-99 series) still account for over 70% of the medical-grade market share. Domestic alternatives require further optimization in terms of purity (≥99.9%) and trace impurity control (metal ion content <1 ppm).

**IV. Purchasing and Usage Recommendations**
For end users, the following parameters should be considered when selecting single-end hydroxyl silicone fluids:
1. **Hydroxyl Content**: Typically 0.5% to 5% (wt%). A higher content increases reactivity, but excessive amounts may reduce storage stability.
2. **Viscosity Range**: From 50 mPa·s (low viscosity, suitable for spraying) to 100,000 mPa·s (high viscosity, suitable for molding), depending on the processing equipment.
3. **Volatile Matter**: High-quality products should be ≤ 0.3% (105°C/3h) to avoid bubbles during high-temperature use.
4. **Certificate Compliance**: Medical-grade products must comply with USP Class VI or ISO 10993 standards, while electronic-grade products must be UL certified.
During use, it is recommended to avoid direct contact with strong acids, strong bases, or heavy metal compounds and store in a nitrogen-protected environment. For formulations requiring long-term storage, 0.1%-0.5% methyltriethoxysilane can be added as a stabilizer to effectively inhibit hydroxyl self-condensation.

As silicone materials evolve towards higher performance and functionalization, single-end hydroxyl silicone fluids, with their flexible molecular design and excellent stability, will open up broader applications in emerging fields such as 5G communication equipment heat dissipation, flexible display device packaging, and artificial organ coatings. If domestic companies can achieve breakthroughs in key preparation technologies, they are expected to gain a more prominent position in the global high-end silicone industry chain.

Online QQ Service, Click here

QQ Service

What's App